Future manufacturing empowers various industries

Benson robots

In the palletizing process of industrial production, column palletizers have become a common equipment for enterprises to improve efficiency and optimize processes with their many advantages.

Performance and efficiency dimension

Efficient and stable operation: It adopts full servo drive or precise mechanical arm motion control, has a fast running speed, and can work continuously for a long time. Some column palletizers can complete hundreds of palletizing actions per hour, which is far higher than the efficiency of manual operation, and has high repeated positioning accuracy, ensuring stable palletizing quality and reducing problems such as uneven stacking and collapse caused by differences in manual operation.
Quick adaptation and adjustment: When the size of the product or pallet changes, the parameters can be simply modified through the touch screen to adapt, and the gripper can be flexibly switched to cope with the palletizing of materials of different shapes and weights. For example, in the grain, fertilizer and other industries, it can quickly switch to handle bagged and boxed materials to meet the production needs of multiple categories.

Articulated palletizers (multi-joint manipulator palletizers) have significant advantages in industrial automation palletizing scenarios due to their unique design and performance

Flexible movement and adaptation dimensions

Flexible operation with multiple degrees of freedom: With multiple independently movable joints, it can flexibly move and accurately operate in three-dimensional space, such as imitating human hand movements, completing rotation, extension, grabbing, etc., adapting to goods of different shapes and sizes, and easily coping with complex palletizing layouts and special palletizing requirements, such as palletizing of special-shaped materials in industries such as automobile manufacturing and electronic products.
Widely adaptable to material forms: By replacing the end effector (suction cup type, clamping type, etc.), it can adapt to a variety of materials such as bagged, boxed, barreled, and special-shaped parts, covering multiple industries such as food, medicine, chemical industry, and building materials, such as grabbing bagged feed in feed factories and stacking boxed beverages in beverage factories.

Solution advantages：

Our intelligent robot solutions for the new energy industry will help you achieve a leap in manufacturing efficiency, enhance competitiveness, and contribute to the future of sustainable energy. Whether you are a practitioner in the fields of solar energy, wind energy, energy storage, or power equipment manufacturing, our solutions will meet your needs and help you successfully move towards the future.

Improve production capacity: Through automation and robot collaboration, you can significantly increase the production capacity of energy equipment to meet the growing demand.
Reduce labor costs: Reduce labor demand, alleviate the burden on staff, and lower labor costs.
Improve quality: Ensure product consistency and high quality through precise visual systems and automated processes.
Enhance safety: reduce personnel involvement, lower safety risks, and improve workplace safety.

90%Efficiency improvement

68%Cost savings

100%Production increase

Industry customer cases

Fertilizer palletizing case

In order to improve the level of automation, reduce costs and increase efficiency, a fertilizer plant in Anhui Province introduced the Benson column robot palletizing system. The system is small in size, flexible and accurate in operation, and highly economical. It can quickly and accurately palletize bagged/barreled fertilizers of different specifications and weights. It has a high degree of automation, strong adaptability, and is safe and reliable. After installation at the back end of the production line, it can be flexibly configured according to the fertilizer packaging to achieve multi-layer and multi-type palletizing, and is also equipped with an automatic in-and-out storage system. After application, it improves production efficiency, reduces costs, ensures operational safety, improves space utilization, and realizes the automation upgrade and transformation of the production line.

Food industry (flour bran as an example)

Flour mills used forklifts to load trucks in the past, which

had low automation, slow efficiency, and safety hazards.

After the Tengyang loading robot was put into use, it

realized unmanned and dust-free loading, reducing dust

hazards; loading 800-1000 bags per hour, and can work for

a long time; reducing the labor intensity and number of

workers, reducing costs and increasing efficiency, and

running stably; adapting to various flatbed and high-rail

trucks, input parameters to automatically calculate and

stack; rational use of space, open loading is easy to

maintain, and can automatically count for easy

management, promoting the improvement of the

company’s automation level.